Intermittent Bonded Ribbon Production Line Available For Sale
With a listed operating speed of 600 m/min, this machinery offers substantial capacity for optical-fiber production. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.
Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. This approach helps determine which equipment details apply to your particular manufacturing site and goals.
The listed address for Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. is 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. Submitting a clear request for pricing and specifications can help you move forward with the assessment.
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Important Points To Consider
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- The machinery is intended to manufacture rollable ribbons containing 12 or 16 fibers.
- Information about equipment functions, specifications, and included systems appears on the product page.
- Ask the supplier to clarify costs, installation arrangements, and requirements unique to your project.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Overview Of The Intermittent Bonded Ribbon Production Line
According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. Its product page specifies a construction speed of 600 m/min and a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
Two fiber-count options are supported by the configuration for manufacturing rollable ribbons. Buyers can use these options as a starting point for checking compatibility with target formats, fiber sizes, and handling requirements.
How Intermittent Bonding Supports Flexible Fiber Arrangement
According to examples in the patent, fibers are arranged in adjacent subunits with adhesive connections applied periodically. One illustrated spacing range extends from 10 mm to 1,000 mm. This differs from a continuously bonded structure in which the connection extends across the full ribbon length.
By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
- Patent example: Illustrative spacing between adhesive bonds of 10 mm to 1,000 mm.
- Design benefit: Adaptable handling when the ribbon takes different shapes.
Uses In Optical Fiber Cable Manufacturing
Adjustable fiber layouts may allow cable designers to combine convenient splice access with space-efficient packaging. The patent outlines a configuration that maintains fiber organization while allowing portions to move between adhesive connection points during cable assembly.
Compact Cable Designs And High Fiber Density
An optical fiber ribbon may remain flat during mass fusion splicing and subsequently fold or roll for installation in a smaller cable. Potential advantages described in the patent include smaller cable constructions and an increased ratio of fiber area to overall cable cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Organizing Fiber Ribbons To Support Efficient Fusion Splicing
This design supports orderly fiber handling during splicing while providing flexibility for subunit movement in the assembly process. For production material planning, the listed specifications include payoff reels accommodating 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design detail | Potential use | Buyer consideration |
|---|---|---|
| Planar fiber arrangement | Fusion splicing of multiple fibers | Verify the needs of your splicing process |
| Ribbon configuration that folds or rolls | Space-efficient cable packaging | Examine the complete cable design |
| Payoff reels with capacities of 25.2 km and 50.4 km | Material-handling preparation | Align reel capacities with operating needs |
Production Line Specifications And Performance
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Reel compatibility and facility utility requirements are also important considerations for installation planning.
Speed, Diameter, And Attenuation
According to the specifications, the construction speed reaches 600 m/min. The specified fiber diameter is Ф245 μm ±10 μm, while additional attenuation is stated as ≤0.01 dB/km at 1550 nm. Confirm the measurement conditions and expected performance directly with the manufacturer.
Payoff And Take-Up Reel Compatibility
Two payoff reel sizes are offered, with each full reel limited to 10 kg. For take-up, the equipment accepts either a T-type reel or a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Facility Utilities And Operating Environment
The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. The equipment should operate in an enclosed, clean, dry, draft-free area maintained at 15 to 25°C and a maximum relative humidity of 85%. Nitrogen must be supplied at 7 bar with 99.99% purity, together with compressed air at 6 bar. Verify the required utility connections before installation begins.
| Technical specification | Published requirement | Installation planning note |
|---|---|---|
| Payoff reels | Ф236 × Ф25.4 × 108 mm; Ф267 × Ф25.4 × 180 mm; maximum full-reel weight ≤10 kg | Verify reel dimensions and weight |
| Take-up reel | T-type reel: Φ410 × Φ50.8 × 391 mm, alternatively a fiber-optic reel | Verify the preferred reel format |
| Power and environment | 380 V ±10%; 15 to 25°C; relative humidity ≤85% | Provide a clean, dry area without drafts |
| Gas supply | Nitrogen at 7 bar and 99.99% purity; compressed air at 6 bar | Check available gas capacity before equipment setup |
Equipment For Fiber Payoff And Gathering
Optical fibers are guided toward the forming section by the payoff and gathering components. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Sixteen-Spool Payoff With Tension Control
The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. Each spool has a maximum weight capacity of 10 kg. Detailed specifications indicate a tension range of 0.4 to 2 N, accuracy of ±0.02 N, and a 550 W motor. Because a separate overview states 40 to 150 g with ±2 g accuracy, ask the manufacturer to clarify the correct values for your intended setup.
Fiber Guiding, Break Detection, And Electrostatic Control
U-groove guides, multi-groove gathering rollers, and anti-jump components channel fibers into the forming section. Operators receive alerts about fiber problems through break detection and alarm functions. Protective guards and pneumatic clamping provide additional support for safe material handling. At the fiber exit, a rod-style electrostatic dust collector is installed, while anti-static equipment helps manage dust along the gathering route.
| Equipment component | Listed detail | Intended function |
|---|---|---|
| Payoff | Capacity for 16 spools, each weighing up to 10 kg | Feeds optical fibers with traversing movement |
| Motor and tension system | 0.4 to 2 N with ±0.02 N accuracy; 550 W | Supports regulated payoff of fibers |
| Guidance and safety | Rollers with grooves, warning alarms, protective guards, and a pneumatic clamp | Directs fibers and supports safe handling |
| Static control | Rod-style electrostatic collector with anti-static devices | Supports dust control along the fiber path |
Precision Molding And Intermittent Adhesive Dispensing
The ribbon-forming platform allows operators to control the mold position and placement of adhesive. These settings allow the production process to be adapted to the intended ribbon configuration.
Adjustable IBR Mold Platform For Ribbon Formation
Three mold sets are provided for ribbon formation, and each accommodates as many as five Nordson EFD jet valves. Operators can position the mold within 0 to 15 mm and adjust its base temperature from 20°C to 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.
Adjustable Nozzle Configurations For Twelve- And Sixteen-Fiber Ribbon Production
The 12-fiber configuration employs a 5+5+1 valve arrangement. Production of the 16-fiber format uses a 5+5+5 configuration. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. A dedicated adhesive is required for the coating and curing stages.
| Setting | 12-Fiber Format | Format With 16 Fibers |
|---|---|---|
| Valve arrangement | 5+5+1 valve configuration | Valve arrangement of 5+5+5 |
| Mold positioning range | Adjustment range of 0 to 15 mm | Adjustment range of 0 to 15 mm |
| Mold-base temperature | Temperature range of 20°C to 60°C | Temperature range of 20°C to 60°C |
UV-LED Curing For Bonded Fiber Ribbons
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. The arrangement of the ovens and their published operating values provide buyers with information for evaluating process compatibility.
Pre-Curing And Main Curing Stages
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Each oven processes fibers supplied by a separate mold group before the material reaches the main 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
The nitrogen flow rate and pressure can be adjusted by hand. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. At production speed under continuous stable conditions, the specified lamp-array power consumption is no more than 80% of total power. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Ask whether different adhesives or materials require adjustments to the settings.
Visual Inspection, Capstan Traction, And Take-Up
As fibers travel through the equipment, visual monitoring and steady winding support the maintenance of material quality. The published operating settings also offer buyers useful criteria for comparing equipment against their cable production requirements.
Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement
A microscope and camera provide enlarged images in real time. The display allows operators to check the sequence of fiber colors and confirm adhesive resin dots at each dispensing position. This inspection helps identify ribbon problems before the material enters the winding stage.
Servo-Driven Traction And Precision Take-Up
The Φ190 mm capstan traction wheel is driven by a 1 kW AC servo motor. The listed measurement accuracy exceeds 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.
The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. Cable pitch can be adjusted continuously between 1 and 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Check the intended cable requirements and actual operating conditions with the manufacturer.
Production Monitoring And Electrical Control Systems
Clear control functions help production staff manage settings, monitor system conditions, and prepare smooth stopping procedures. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.
Operating The Production Line Through PLC And Touchscreen Controls
Siemens S7-1200 and S7-1500 PLCs manage the ribbon manufacturing system through a 10.4-inch Siemens touchscreen. Low-voltage switchgear is supplied by Schneider Electric. The system supports both interlocked operation across the full production line and separate operation of individual units.
Settings, Alarms, And Length-Based Stops
The touchscreen allows adjustment of process parameters, curing-oven activation, wire-feed settings, and alarm information. It also displays lamp operating hours, live lamp current, oven temperature, and the equipment’s accumulated operating time. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
A preset length can be entered to initiate slowing or stopping of the machine. This provides a practical way to control the end of a cable production run. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control feature | Listed detail | Practical function |
|---|---|---|
| PLC and display | Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch touchscreen | Adjust and review operating information |
| Electrical components | Low-voltage switchgear from Schneider Electric | Supports electrical control operations |
| Monitoring and stopping | Operating data for lamps, ovens, runtime, and meters; preset-length function | Monitor production and stop or decelerate the equipment |
Ribbon Quality, Material Selection, And Process Compatibility
The selected adhesive influences coating uniformity and the quality of the finished ribbon. Rather than recommending a general adhesive, the supplier specifies a formulation dedicated to the equipment’s coating and curing operations.
Dedicated Adhesive For Bonding And Curing
Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Discuss the material’s expected performance across your planned application and run duration. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Equipment Installation Needs And Supplied Documentation
Ensure the workspace and utility supplies are ready before scheduling the machine’s installation. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Required Facility Conditions And Connections Provided By The Buyer
The machine should be positioned inside a draft-free, enclosed workspace that is clean and dry. Maintain a room temperature of 15 to 25°C and relative humidity no higher than 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.
The equipment package does not include connecting cables or cable trays. The purchaser is responsible for supplying the main incoming power cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Documentation For Operation, Installation, And Maintenance
Documents covering installation, equipment use, and maintenance are provided by the manufacturer. Review these records before startup to help staff plan work activities and identify necessary supplies.
- Instruction manuals, operating guides, and a general layout drawing
- Wiring and electrical schematic diagrams, plus installation and maintenance drawings
- Manuals for purchased parts and a list of wear parts for maintenance planning
The supplied records support preparation for commissioning and routine servicing of the cable production machinery.
Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements
Begin by identifying the ribbon formats you intend to manufacture and sell. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Compare those specifications with your expected product mix, production targets, and anticipated cable demand.
Before purchasing the machine, confirm that its take-up arrangement matches your requirements. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Check that these specifications suit your production facility and material-handling operations.
Payoff reel compatibility also deserves attention. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
In addition to speed, consider power and gas utilities, suitable adhesives, and the available monitoring functions. For cable manufacturing, determine whether the configuration suits fiber cable, loose tube, or another planned application. Before ordering, review equipment configuration and startup requirements directly with Shanghai Weiye. A thorough compatibility assessment can help prevent expensive modifications later.
| Planning point | Manufacturer-listed specification | Required buyer verification |
|---|---|---|
| Ribbon configurations and operating speed | 12F, 16F; specified speed of 600 m/min | Match the specifications to manufacturing goals and product range |
| Take-up | 30 kg maximum capacity; adjustable pitch from 1 to 6 mm | Verify that the reel and site arrangements are suitable |
| Payoff spools | 25.2 km, 50.4 km, and 63 km spool capacities | Verify exact spool dimensions |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
For U.S. manufacturers, the equipment provides 12F and 16F configurations, a listed construction speed of 600 m/min, and dedicated machinery for forming optical fiber ribbons. Compare these features with your planned cable products to assess equipment suitability.
When requesting a quotation, provide the required ribbon format, expected output volume, preferred reels, and available site utilities. Include information about the fibers and material-handling process to allow Shanghai Weiye to review the intended setup.
Confirm the suitability of the adhesive, the LED wavelength specification of 395 nm ±3 nm, and expected curing results before purchasing. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Consult the product page for the published equipment description. Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to confirm machine configuration, delivery arrangements, and commissioning requirements. The supplier provides its address as 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. Providing complete information in your quote request makes the following stages easier to clarify.
